You will have instant access to your download! Adjust timing belt, increase strength gradually, and then insert a ø5. Drain the fluid from the reservoir and check it for damage. Remove the flywheel magnet cover. The two counterrotating balancer shafts rotate at twice the speed of the crankshaft and reduce the forces of inertia of the connecting rods and each balancer shaft. I just use needle nose. Check that cooling water is discharged from the cooling water pilot hole. Apply engine oil to the contact surfaces Use the recommended special service tools of moving parts before assembly.
Install the oil filter, and then tighten it to the specified torque using a 72. The balancer shaft 2 is driven by the gear on the balancer shaft 1. Check the interior and exterior of the tim- and then insert a ø5. Is there excess water in fuel filter cup? When trans- viced by an authorized Yamaha dealer prior to porting and storing the outboard motor, storage. Lap the valve slowly on the valve seat with a valve lapper commercially avail- able as shown. Can someone explain photos would be great where the adjustment is for the F150? Operate throttle lever 2 to check that the throttle valves fully close and fully open. Just imagine how much you can save by doing simple repairs yourself.
Oil filter wrench: 90890-06830 Removing the timing belt and sprockets 1. Each chapter provides exploded diagrams before each disassembly section for ease in identifying the correct disassembly and assembly procedures. Replace the piston and piston rings as a set, or the cylinder block, or all parts if Piston diameter a: out of specification. Connect the test harness 3 pins to the 1. Keep hands, hair, and clothes away from Yamaha recommends consulting the deal- flywheel and other rotating parts while er on discarding the product. Intake air volume is calculated according to engine speed, Intake air pressure, and throttle position, and then the fuel injection volume is determined by the intake air volume to obtain a precise air and fuel ratio under all operating conditions. Check that the anti-cavitation plate is aligned with the bottom of the boat.
I don't want to adjust them above factory specs. Fill the trim cylinders with the recom- mended fluid to the correct level through unit holes b and c, and d as shown. Ring free helps clean injectors also. Are the throttle Synchronize the throttle valves valves open or replace the defective parts. Install the roller bearing inner race into the reverse gear using a press. Disassembling the gear pump housing 1.
To perform all repairs listed in this manual, a complete set of standard tools, as well as the special tools and fixtures shown and listed are necessary. If black buoys are to port left side. Check the injector resistance and check the injectors for clogs. Connect the battery leads B. Consult your Yamaha dealer if the problem cannot be located and corrected. Modifications could make the motor unfit or unsafe to use.
Disassemble and check the starter motor. Remove the gear pump housing. Select the suitable color c for the main bearing from the table. This manual for Yamaha Marine F150 Outboard 2004 2005 2006 2007 2008 2009 2010 2011 has been issued to provide you with technical information regarding the design, function, disassembly, adjusting work and troubleshooting on the components and model of the Yamaha Marine F150 Outboard 2004 2005 2006 2007 2008 2009 2010 2011. Install the new dust seal 1 and new O- rings 2 and 3 onto the tilt cylinder end screw.
Set the lower unit upside down. S68S6360J Drive shaft holder 6 1: 90890-06520 Pinion nut holder 2:. No special emphasis is put on replacing sealing components as we assume that these items are replaced during any repair. Connect the fuel hose 8. It has been written to suit the needs of persons who have a basic understanding of the mechanical and electrical concepts and procedures inherent in the work, for without such knowledge attempted repairs or service to the equipment could render it unsafe or unfit for use.
It could be a faulty fuel injector,that does not squirt spray properly ,more noticeable at idle rpm. Check the crankshaft journal mark a on the crankshaft and the cylinder block mark b on the cylinder block. Install the tilt piston assembly into the tilt 12. Checking the starter motor pinion 1. Check the main relay for conti- nuity. At 600rpm, the cabin door and window frames rattle. Install the thrust washer 0, forward gear A, and dog clutch B using a press.
Follow the procedures in this manual carefully and completely. Measure the valve spring tilt b. Install new O-rings 6 onto the main 5. Symptom 5: Engine speed rises even when the throttle position is fixed. Check the intake valve clearance for cyl- 9. Remove the check screw 1, and then install the special service tool.
Measure the propeller shaft free play. The manual is completly bookmarked and searchable. Lock plate The lock plate must be attached to the engine stop switch for the engine to run. Information in this manual for Yamaha Marine F150 Outboard 2004 2005 2006 2007 2008 2009 2010 2011 is divided into groups. Tighten the ring nut to the specified torque.